Offline AOI Machine Z5
Offline AOI Machine Z5
- Dimension:900*1080*1350 mm
- Max PCB size:330x480mm
- Inspection Component: 0201 chip
- Weight:Aprox. 450kg
- Product description: Offline AOI Machine Z5,Dimension:900*1080*1350 mm,Max PCB size:330x480mm,Inspection Component: 0201 chip,Weight:Aprox. 450kg
SMT AOI machine Specification
Easy to operate and multi-function AOI
Different AOI model can be placed at several quality controlling points in SMT line such as to check 2D paste printing quality,
check component defects before reflow soldering, check PCBA quality after reflow soldering, and DIP after wave soldering.
Different AOI model can be placed at several quality controlling points in SMT line such as to check 2D paste printing quality,
check component defects before reflow soldering, check PCBA quality after reflow soldering, and DIP after wave soldering.
The Z5 is the inland first AOI to inspect the component side of PTH technique
Avaible height :50mm～90mm;
Safety distance: 50mm
Identifiable component height: 1mm～50mm
Adjust method: Automatically
Can customized above height for customer
Avaible height :50mm～90mm;
Safety distance: 50mm
Identifiable component height: 1mm～50mm
Adjust method: Automatically
Can customized above height for customer
Multi-functional intelligent AOI with high resolution industrial camera system, capture quality defects at every moment
The patented Z axis adjustable AOI can inspect component side of PTH；
Simpler debugging algorithm, make the programming easier and easy to learn；
Automatic identify the positive and negative side, auto software origin emendation；
Multi marks 、multi barcode、bad marks identify convenient for programming and debugging；
OCR (Optical Character Recognition) function applied on AOI improving the accuracy rate of wrong part；
Share date among AOI internal network.
The patented Z axis adjustable AOI can inspect component side of PTH；
Simpler debugging algorithm, make the programming easier and easy to learn；
Automatic identify the positive and negative side, auto software origin emendation；
Multi marks 、multi barcode、bad marks identify convenient for programming and debugging；
OCR (Optical Character Recognition) function applied on AOI improving the accuracy rate of wrong part；
Share date among AOI internal network.
Intelligent color analysis technology
Using color extract and Analysis Technology (CPAT) can extract the object shape more correctly and gain highly precision of the inspection；
The application of multi-marks and multi-boards can be more adapted the demands of the production tests and give you many scene applications.
Using color extract and Analysis Technology (CPAT) can extract the object shape more correctly and gain highly precision of the inspection；
The application of multi-marks and multi-boards can be more adapted the demands of the production tests and give you many scene applications.
Intelligent solder ball inspection algorithm
Implements algorithm inboard face color, luminance, shape and color of solder balls, test solder balls of PCB and around single components, and also implement solder ball testing through overall PCB frame.
Implements algorithm inboard face color, luminance, shape and color of solder balls, test solder balls of PCB and around single components, and also implement solder ball testing through overall PCB frame.
One inspection box multi algorithm
Many algorithms application and combination will enhance the pass rate and reduce the rate of misjudging greatly.
One inspection box can use two or more algorithms, such as “Color” extract and “Similarity” and so on, no need draw more inspection box. Which greatly increase testing efficiency.
Many algorithms application and combination will enhance the pass rate and reduce the rate of misjudging greatly.
One inspection box can use two or more algorithms, such as “Color” extract and “Similarity” and so on, no need draw more inspection box. Which greatly increase testing efficiency.
Inspection System & Optical System
Inspection Object
|
Skew / Tombstone / Wrong part / Missing / Overturning / Damaged /
Cold joint / insufficient solder / Excess solder |
Inspection Component
|
0201 chip , IC pin(0.3mm pitch), wave solder
|
Inspection Method
|
Full color image statistic analysis, OCP, IC bridge analysis, color linear analysis color non-linear analysis, similarity analysis, black-white ratio analysis, intensity analysis
|
Camera
|
Color CCD (1.45MPa Pixels), Resolution 20um, FOV 20*20mm (customized), speed:2000mm²/s
|
Light Source
|
RGB Ring Multi-angle LED combination lighting, high brightness, standard CCTV lens, DOV 2mm
|
Software & Computer
Computer
|
E5500 3.0G，DDR 2G，HDD 250G, 22" wide screen LCD
|
Mechanical System
PCB Thickness
|
0.3 - 5.0 (PCB Warpage < 5mm)
|
PCB size:
|
30x30-330x480mm (can be customized)
|
Driving Method
|
AC Servo Motor+ball screw rod+linear guide rail
|
Motion Speed
|
Max 700mm/s
|
PCB Clamp
|
Automatic
|
Power
|
AC220V / 50Hz, UPS 1000W
|
Dimension
|
900*1080*1350 mm
|
Weight
|
Aprox. 450kg
|
Off line AOI Inspection machine Future:
1. HD image, easy for 0201 chip.
2. Full color image statistics analysis
3. Optical character recognition(OCR)
4. IC bridge analysis
5. Color analysis
6. Graphics similarity
7. Black white ratio analysis
8. Intensity analysis
9. Non linear color analysis
10. CAD data input and output
11. MPF technology, fast programming
12. Camera barcode identification(1D&2D)
13. Spare component library
14. Auto double side test
15. Auto skip test
16. SPC
17. Off line inspection system
18. NG Rate<99%, Repeat accuracy<3 pcs, False Negative<10PPM, False Positive<5000PPM.
Keywords:
Flason Electronic Co.,ltd provide a full smt assembly line solutions, including SMT reflow oven, wave soldering machine, pick and place machine, solder paste printer, PCB loader,PCB unloader, chip mounter, SMT AOI machine, SMT SPI machine, SMT X-Ray machine,SMT assembly line equipment, PCB production Equipment smt spare parts etc any kind SMT machines you may need, please contact us for more information: wechat whatsapp:008613691605420, Skype: flasonsmt, Email: sales@flason-smt.com
FAQ
1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail / skype/ phone /trademanager online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible !)
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment.
And 100% quality check before shipping.
F.Send your order by air or by sea.
5)Why choose us ?
A. Gold supplier on Alibaba !
B. Trade assurance to US$54,000 !
C. Best price & Best shipping & Best service !
Contact information
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CONTACT US
Contact: Andrey
Phone: 13691605420
Tel: 0755-85225569
Email: sales@flason-smt.com
Add: Flason Industry park Shajing Town Baoan district shenzhen China 518104
When SMT matter to your business, partner with Flason. Where innovation takes form.
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Andrey: sales@flason-smt.com Wechat whatsapp:+86 13691605420
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Andrey: sales@flason-smt.com Wechat whatsapp:+86 13691605420
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