SMT Insertion line
PCB insertion line
SMT insertion line
PCB insertion line
Product description: High Capacity DIP Insertion Line, with high capacity Wave Soldering Machine,3 insert line, C
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High Capacity DIP Production Line

Products description:

High Capacity DIP production line is using 3-5 DIP insert lines and 1 big 4.5 meterwave soldering machine, 1 PCB unloader and 1 PCB conveyor for PCB quality inspection or assembly. High capacity output. one this high capacity DIP production line capacity is around 3000pcs (10 hour working time) 20x20cm PCB. more big capacity, you can use 2 or 3 or 5 this production lines to got even higher production capacity.

This production line use the following DIP assembly equipments:

1.DIP insertion line

this dip line/dip assembly line is to insert the components on PCB or assembly CFL .
1.Working place arranged at one side beside the conveyor.
2.Motor running ,Chain moving .
3.Our normal length is 2.4M ,one working place per 1 meter,totally 3 working places
4.Line width is about 600mm ,total height about 1800mm ,working height 740mm.
5.Materials :aluminum .
6.Suitable PCB width 35-300mm width can adjustable.
7.fix 40 W fluorescent tube per working place ,totally 3 tubes.
8.each working place install component box fixtures /boards .
9.Moving method ; Driven by motor ,PLC control ,speed 0.3-3m/min adjustable.
10. Total Power : 60W AC220V/1phase/50HZ60w
11.By connected the line to wave soldering machine with conveyer , it will automatically go to the next step for soldering .

12.Speed: 0.2-2m/min

13.Dimension:240x60x180CM

14.Weight:Approx.80Kg

Automatic Insert Line Features:
1. this machine is used for the PCB board plug-in components for the assembly, it is used in front of wave soldering machine;
2. we can add tracheal tube, gas tube and other equipments;
3. this machine is made of aluminum which sized in 40*40mm.
4. the chain conveyor is smooth and reliable.
5. we can handle the speed by stepless frequency.

2. 4.5M wave soldering machine

1. Energy-saving, lead-free application, meet with environmental protection requirement and user friendly designed
2. Automatic power system, inverter control, automatic board in-load feature.
3. Flux sprayer using transverse Japanese spray nozzle and driving by step motor. PLC controlled, accurate and reliable.
4. Preheating system uses four independent temperature control so as to ensure the excellent heat preservation, temperature uniformity, temperature accuracy in ±2ºC.
5. Titanium solder fingers, high strengthened double v-groove with tin resistant
6. Solder motor adopts imported high frequency conversion motor with independent control, stable performance.
7. Pre-heat passage with modularized design, environmental protection and safety, convenient for cleanup.
8. PID close loop controlled hot air pre-heaters
9. Timer startup feature for solder pot, solder melted in within 90 minutes.
10. With black box memory function, the machine can always store the SPC data, improve work efficiency.
11. Automatic finger cleaner equipped.
12. Intelligent monitoring and alarm system ensure the stable performance and operators’ safety.
13. Nitrogen Structure (optional): High accuracy Oxygen analyzer, Nitrogen consumption of 16m3/hr based on 1000ppm.

Model No.	Flason N450
Number of heating zones	4
Length of heating zones	2000mm
Total/steady consumption	30KW/8-11KW
Air supply	0.5MPa
Preheating style	Hot air
Preheating consumption	220V 8KW
Control method	PC +PLC
Range of temp. set-point	Room temperature---300ºC
Preheating time	About 10-15mins for setting 150ºC
Solder Application	Lead-free
Solder pot capacity	420KG
Solder pot temperature	300ºC
Solder pot material	Cast Iron Ceramic Coating
Heater consumption	380V 8KW
Solder temp. control method	PID+SSR
Wave motor consumption	1KW 220V
Wave height Control	Inverter
Solder melting time	About 180mins for setting 250ºC
PCB width	60-350mm
Product clearance	Top 120mm(option 160mm) Bottom 15mm
Conveyor speed	0-2000mm/min
Process height	750+/-20mm
Conveyor direction	L-R (R-L optional)
Conveyor Inclination	4-7 º
Process width adjustment	Auto
UPS	Option
Nitrogen structure	Option
Flux pressure/capacity	3-5 bar/6.5L
Weight	1100KG
Power Requirement	3P5W,380/220V 50Hz 63A
Dimensions	4300(L)1400(W)1560(H)